Projects

Featured Projects

Project 1:

Key Features:

Complete control system build including GuardLogix PLC hardware, safety architecture, field device integration, programming, testing, and commissioning.
Implementation of a comprehensive machine safety system incorporating both CIP Safety devices and conventional hardwired safety equipment.
Development of a detailed Safety Requirements Specification (SRS) to define safety functions, performance requirements, and validation criteria.
Integration of safety devices including emergency stops, guard interlocks, and access protection systems.
Complete electrical schematic development and documentation updates reflecting the upgraded control and safety systems.
Independent third-party validation of the safety system to verify compliance with applicable safety standards and performance requirements.

Project 2:

Key Features:

Precision motion control using PWM-controlled stepper motors for accurate carrier positioning and application.
Custom machine control system design, programming, and commissioning.
High-speed operation with repeatable performance and product handling accuracy.
Integrated Category 3 / Performance Level d (PLd) machine safety system designed in accordance with relevant safety standards.
Independent third-party validation of the safety system to verify compliance and performance requirements.
Advanced fault monitoring and diagnostics to minimise downtime and simplify maintenance.
Australia’s first PakTech applicator capable of achieving 200 CPM production speeds.

Project 3:

Key Features:

Complete machine safety upgrade including Safety Requirements Specification (SRS) development, implementation, and independent third-party validation.
Migration from obsolete control hardware to a modern Rockwell ControlLogix platform.
Upgrade of legacy motion control systems to Allen-Bradley Kinetix servo drives for improved performance, diagnostics, and maintainability.
Replacement of legacy DeviceNet devices with high-performance EtherNet/IP architecture.
Modernisation of field communications infrastructure to improve network reliability and simplify troubleshooting.
Re-engineering of control system software to support enhanced machine functionality and operational flexibility.
Improved fault diagnostics and operator visibility, reducing downtime and maintenance effort.
Electrical schematic redesign and documentation updates to align with the upgraded automation and safety systems.

Project 4:

Key Features:

Design and construction of a custom control enclosure tailored to site and process requirements.
Complete control system design, programming, commissioning as per customers functional specification.
Rockwell Automation architecture incorporating ControlLogix PLC and PowerFlex variable speed drives over EtherNet/IP communications.
Integration of field instrumentation via IO-Link technology, connected through EtherNet/IP for enhanced diagnostics and device visibility.
Custom HMI development providing intuitive plant monitoring and operator control.
Advanced diagnostics throughout the system to enable rapid fault identification and reduced downtime.
Process trending and historical data collection for improved operational analysis and performance optimisation.
Centralised monitoring of pumps, instruments, drives, and process equipment through a unified control platform.
Electrical schematics and as-built documentation delivered to support ongoing maintenance and future expansion.

Project 5:

Key Features:

High-accuracy batch measurement and automated blending control.
Complete electrical and control system design.
Plant-wide Modbus communications enabling seamless integration between processing equipment.
Modbus IO-Link master integration for enhanced device diagnostics and maintainability.
Networked variable speed drives providing intelligent process control.
Hygienic certified instrumentation throughout the production process.
Centralised monitoring and control for improved visibility and reduced operator intervention.
Reliable, repeatable production outcomes while maintaining food and beverage industry standards.

Project 6:

Custom electrical control enclosure design and manufacture
Control panels built to suit industrial automation and process control applications
Electrical schematic design using industry-standard CAD software
Power distribution, motor control and field I/O design
Factory acceptance testing (FAT) and documentation packages
Enclosure layout optimisation for serviceability and future expansion
Compliance with relevant Australian Standards and client specifications
Complete project delivery from concept and design through to commissioning